fix(scripts): await the pack:verify web child's exit before removing its work dir (#1895)

* fix(scripts): await the pack:verify web child's exit before removing its work dir

`pack-and-verify.mjs` had the same kill-then-remove shape that made
`smoke:tui` flake with ENOTEMPTY in #1801: `verifyWeb()`'s
`finally { stop() }` only *delivered* SIGTERM, then the main flow
`rmSync`'d the work dir immediately, and `fail()` did the same back to
back.

Applies the #1814 treatment, factored into a shared
`scripts/lib/child-cleanup.mjs` so the two scripts can't drift:

- `stopChild()` — SIGTERM, await the child's `exit`/`close`, escalate to
  SIGKILL after a grace period, and ultimately proceed with a warning so
  a wedged child can never hang the script. `verifyWeb()`'s `stop()` now
  goes through it and is awaited, so the child is gone before the caller
  removes `work`.
- `removeSafe()` — `rmSync` that warns instead of throwing. Used on both
  success-path removals (a leftover temp dir must never fail a run that
  passed) and in `fail()`, where an ENOTEMPTY could otherwise bury the
  real diagnostic under an rmSync stack and skip the "tarball retained
  at ..." hint. `fail()` stays synchronous — it is called from sync
  contexts and ends in `process.exit()` — so it best-effort signals the
  child; `removeSafe()` is what makes that safe.

`smoke-tui.mjs` adopts `removeSafe()` for its `cleanup()`. Its `done()`
keeps its bespoke wait (documented inline): that one must keep waiting
for `close` *after* `exit` on a shorter re-armed deadline so the quoted
output is complete, which `stopChild()`'s first-of-exit/close contract
deliberately does not do.

Adds `scripts/lib/child-cleanup.test.mjs` (10 cases, `node --test` via
`npm run test:scripts`) covering the SIGTERM/SIGKILL escalation, the
`close`-only spawn-failure path, the never-hang give-up, late events
after giving up, and that `removeSafe` warns rather than throws.

`npm run ci` passes, and `npm run pack:verify` (not in the gate — needs
network) was run end to end and passes with no cleanup warnings.

Claude-Session: https://claude.ai/code/session_01YAt8rqxysNbhYWLhoRm3fU

Co-authored-by: Claude Opus 5 (1M context) <noreply@anthropic.com>

* fix(scripts): normalize stopChild's graceMs and correct removeSafe's JSDoc

Copilot review round 1 on #1895.

- `stopChild()` trusted `graceMs` as given, but call sites build it as
  `Number(process.env.X ?? 5000)` — a typo yields `NaN`, which
  `setTimeout` treats as `0`. That would fire SIGTERM and SIGKILL in the
  same tick and print "did not exit within NaNms", collapsing the whole
  escalation silently. New exported `normalizeGraceMs()` falls back to
  `DEFAULT_EXIT_GRACE_MS` for anything non-finite or non-positive, with
  two tests: the table of bad values, and an end-to-end one asserting a
  `NaN` grace period still leaves only SIGTERM sent a turn later.
- `removeSafe()`'s `@returns` said "true if the path was removed", which
  is inaccurate for a missing path (`force: true` makes it a no-op
  success). Reworded to say what it actually reports.

`npm run ci` passes.

Claude-Session: https://claude.ai/code/session_01YAt8rqxysNbhYWLhoRm3fU

Co-authored-by: Claude Opus 5 (1M context) <noreply@anthropic.com>

---------

Co-authored-by: Claude Opus 5 (1M context) <noreply@anthropic.com>
This commit is contained in:
Cliff Hall 2026-08-01 19:50:00 -04:00 • committed by GitHub
commit 8801d0f8bc
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@ -39,10 +39,11 @@
*/
import { spawn, spawnSync } from "node:child_process";
import { mkdtempSync, rmSync, existsSync, writeFileSync } from "node:fs";
import { mkdtempSync, existsSync, writeFileSync } from "node:fs";
import { tmpdir } from "node:os";
import { join, resolve } from "node:path";
import { setTimeout as delay } from "node:timers/promises";
import { hasExited, removeSafe, stopChild } from "./lib/child-cleanup.mjs";
const repoRoot = resolve(import.meta.dirname, "..");
const testServer = join(
@ -69,13 +70,22 @@ let workDir = null;
// own `finally { stop() }` is skipped when fail() calls process.exit()).
let webChild = null;
const LABEL = "pack:verify";
function fail(message) {
console.error(`\npack:verify FAILED — ${message}`);
if (webChild && webChild.exitCode === null) {
// fail() is the single failure-exit point and is called from synchronous
// contexts (top-level statements, loop bodies), so it cannot await the
// child's exit the way the success path does — it best-effort signals and
// moves on. That is why removeSafe() matters most here: this path is already
// exiting 1, so an ENOTEMPTY could only bury the real diagnostic under an
// rmSync stack (and skip the "tarball retained" hint below), never turn a
// green run red.
if (webChild && !hasExited(webChild)) {
webChild.kill("SIGTERM");
}
if (workDir) {
rmSync(workDir, { recursive: true, force: true });
removeSafe(workDir, { label: LABEL });
// `tarball` is initialized before `workDir` is ever set, so this is safe.
console.error(
`pack:verify — tarball retained for inspection at ${tarball}`,
@ -327,8 +337,13 @@ try {
// Success: clean up both the work dir and the tarball. (This is reached only
// on success — every failure path goes through fail() → process.exit(), which
// does its own cleanup above and never returns here.)
rmSync(work, { recursive: true, force: true });
rmSync(tarball, { force: true });
//
// verifyWeb() has already awaited the `--web` child's exit before returning
// (#1826), so nothing of ours is still running inside `work` here. Removal is
// still routed through removeSafe(): a leftover temp dir must never fail a run
// that actually passed.
removeSafe(work, { label: LABEL });
removeSafe(tarball, { label: LABEL });
console.log(
"\npack:verify OK — published tarball installs clean and the real bin drives " +
@ -374,10 +389,21 @@ async function verifyWeb(bin, cwd) {
exited = true;
exitCode = code;
});
const stop = () => {
if (!exited) child.kill("SIGTERM");
webChild = null;
};
// Signal the server AND wait for it to be gone before returning: the caller
// removes `work` (the installed package the child is running out of, and its
// cwd) as its very next statement, and `child.kill()` only delivers the
// signal (#1826 — the same kill-then-remove race #1801 hit in smoke:tui).
// Escalates to SIGKILL and ultimately proceeds with a warning, so a wedged
// server can never hang the verify.
const stop = () =>
stopChild(child, {
label: LABEL,
what: "`--web` server",
graceMs: Number(process.env.PACK_VERIFY_EXIT_GRACE_MS ?? 5000),
}).finally(() => {
webChild = null;
});
try {
let res = null;
@ -409,6 +435,6 @@ async function verifyWeb(bin, cwd) {
fail("`--web` served HTML is missing the injected auth-token value");
}
} finally {
stop();
await stop();
}
}