Copilot's suppressed round-3 comment is right. The attempt-counted loop read
the output and then slept, so nothing ever observed the last interval: an
announcement arriving at 29.9s of a 30s budget was reported as a timeout, and
a spawn error or early exit landing in that window was misattributed the same
way. Inherited from the original smoke, but wrong either way.
Replace it with a deadline loop that re-reads state after every wait, the last
one included, and clamp the final wait to the deadline so the budget is a real
bound rather than one poll longer.
The regression test sets pollMs === timeoutMs, which makes the distinction
deterministic rather than a race: the attempt-counted loop gets exactly one
check, at t≈0 before the child has finished starting, then throws; the deadline
loop re-reads after the wait and sees the announcement. The child announces
immediately, ~2s inside the window, so a loaded runner can't flip it. Verified
both directions — the test fails against the old loop and passes against the
new one — and `npm run test:scripts` was repeated to confirm it is stable under
the full 116-test parallel run (an earlier margin-based version of this test
was not).
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013hzwzS8UvBsr4yZm7o7sev
Signed-off-by: cliffhall <cliff@futurescale.com>
Copilot's review is right that the fix was unproven: smoke:web:app's happy path
always receives the announcement, so `npm run ci` never exercised a child that
stays alive *through* the readiness timeout — exactly the case that orphaned a
live server holding its port. A regression there would be silent in CI and
would surface only as a stray process on a later run.
Extract the spawn/readiness ownership into scripts/lib/announced-child.mjs
(the same move prod-web-server.mjs made for teardownWebServer, and for the same
reason), and add scripts/lib/announced-child.test.mjs under `test:scripts`.
The tests drive real `node -e` children rather than spies, so the assertion is
that a real process is reachable and killable, not that a mock was called: the
timeout case asserts the child was published before the wait, is still alive
when the throw lands, and is actually stopped by kill. The early-exit and
spawn-failure paths are covered alongside it, plus the both-streams scan.
smoke-web-app.mjs keeps its behavior — startMcpServer() now delegates the
spawn and publishes the child via `onSpawn`.
Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_013hzwzS8UvBsr4yZm7o7sev
Signed-off-by: cliffhall <cliff@futurescale.com>
